甲醛釋放量檢測(cè)氣候箱
The Climate Test Chamber for Formaldehyde Tests
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我司的甲醛釋放量氣候箱主要根據(jù)國標(biāo)GB18580-2017、國際標(biāo)準(zhǔn)ASTMD6007-2、EN717-1、以及ISO16000-9等開發(fā)的第二代甲醛釋放量檢測(cè)氣候箱,專用于家具板材等產(chǎn)品中甲醛釋放量項(xiàng)目。設(shè)備采用多項(xiàng)新技術(shù),**性、可靠性等方面達(dá)到了國際同類設(shè)備水平,被廣泛應(yīng)用于家具和板材等行業(yè)。
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?????According to the national standard GB18580-2017, the international standard ASTMD6007-2, EN717-1 and ISO16000-9, we developed the second generation test chamber for formaldehyde tests. It is dedicated to the detection of formaldehyde emissions in furniture industry. Its advanced nature, reliability and other aspects have reached the international level of similar equipment,?and it?is widely used in furniture and building materials other industries.
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特點(diǎn)描述Features:
●實(shí)驗(yàn)艙可供充分排放
Almost emission free test space container
●干濕氣路分開控制,通過電磁閥切換控制艙內(nèi)濕度
Humidity control?by the solenoid valve?switching
●西門子7寸彩色觸摸屏
SIEMENS 7 inch color touch screen
●高可靠性的西門子 PLC控制系統(tǒng)和監(jiān)視系統(tǒng)
Highly efficient PLC control and monitoring system
●便于維護(hù)的設(shè)計(jì)
Maintenance-friendly design?
型號(hào)Type:YY-1000
◆Climate Test Chamber YY-1000 for Formaldehyde Tests according to?the national standard GB18580-2017, the international standard ASTMD6007-2, EN717-1 and ISO16000-9
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測(cè)試艙體積 Test space volume | 1000L±2% |
測(cè)試艙空間尺寸 Dimensions test space | W980mm*D920mm*H1100mm |
溫度范圍 Temperature range | +20℃?to +40℃,高溫清洗50℃ |
溫度波動(dòng)范圍 Temperature deviation in time | ±0.5K |
濕度范圍 Humidity range | 30 % r. h. to 80 % r. h. |
濕度波動(dòng)范圍 Humidity?deviation in time | ±2% R.H.?(at 20-30℃) |
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◆技術(shù)參數(shù)?TECHNICAL DATA
安裝與操作數(shù)據(jù)Data for installation and operation
外形尺寸 External dimensions | 1.2m(寬)*1.55m(深)*2.01m(高) W1.2m*D1.55m*H2.01m |
重量 Weight | 接近600Kg approx.?600Kg |
噪聲等級(jí) Noise pressure level | 離設(shè)備1米處測(cè)量,無遮攔情況下<65db(A) Less than 65 dB(A) measured in 1 m distance from the front at free field measurement |
電磁兼容性測(cè)試 EMC test | 符合EN 61000-6-4:2001 According to EN 61000-6-4: 2001 |
抗干擾性 Interference immunity | 符合EN 61000-6-2:2001 According to EN 61000-6-2: 2001 |
電路連接 Electrical connection | 額定電壓nominal voltage:AC 380V±10% ?50Hz 額定功率nominal power:approx. 3.5KW 額定電流nominal current:approx. 16A 連接電纜connect cable:根據(jù)現(xiàn)場(chǎng)提供supplied on-site 用戶現(xiàn)場(chǎng)保險(xiǎn)絲保護(hù):30A slow blow ? use protection provided by the |
安裝條件 Installation conditions | 設(shè)備需要安裝在標(biāo)準(zhǔn)空間內(nèi),安裝存儲(chǔ)的最高溫度為+35℃ The equipment is designed for installation in normal rooms. The max. permissible ambient temperature for storage?and installation is +35℃. |
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◆結(jié)構(gòu)原理圖Structure sketch
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▲設(shè)計(jì)Design
外觀 Finish | ·高強(qiáng)度的粉末涂層 Resistant powder coating ·顏色為灰和白 Color:gray and white |
艙體材料 Test chamber material | ·外壁材料:0.8mm冷軋鋼板 Outer wall material: cold-rolled steel, 0.8mm ·內(nèi)壁材料:2.0mmSUS304不銹鋼材質(zhì) Inner wall material: stainless steel, sus304, 2.0mm ·電解拋光法,粗糙度0.5um Electropolished, roughness Rz = 0.5 μm ·保溫材料:Insulation material: polyurethane foam and glass fiber cotton, thickness 100mm ·氣路管道材料:高溫狀態(tài)下氮?dú)馇逑春蟮慕饘巽~管 Gas pipeline material: copper pipe after nitrogen cleaning in high temperature state ·密封材料:氟橡膠、聚四氟乙烯等 Sealing material: Fluororubber, PTFE etc |
艙體容積 Test chamber volume | 1000L±2% |
測(cè)試艙實(shí)際尺寸 Dimensions test space | W980mm*D920mm*H1100mm |
密封性 Tightness | ·靜態(tài)試驗(yàn):在1000 Pa 情況下,泄漏率< 0.5%試驗(yàn)容積/分 Static tests: leakage rate < 0.5% test space volume per minute ·動(dòng)態(tài)試驗(yàn):在每小時(shí)0.5倍空氣交換率下,泄漏率<5?%載氣流量 Dynamic tests: leakage rate < 5?% of carrier gas mass flow at 0.5 air exchange per hour |
中心點(diǎn)風(fēng)速 wind speed of the central point | 0.1-0.3m/s |
背景濃度 Background emission | 甲醛Formaldehyde≤6ug/m3 |
工作室 Test space container | 無縫焊接,表面拋光 Seamless welding and surface polishing |
門和觀察窗 Doors and windows | ·單開門:緊固門的鉸鏈隱藏,可單手操作 Single door: hinge hidden, one hand operation, ·門鎖:手動(dòng)控制,雙緊固點(diǎn) Lock: manual control, double fastening point ·觀察窗:直徑140mm Observation window: diameter 140mm |
安裝 Installation | 試驗(yàn)箱各支撐高度可以調(diào)節(jié) Feet separately adjustable in height |
控制系統(tǒng) Control | 自主開發(fā)的微處理器控制和監(jiān)測(cè)系統(tǒng) Independent research and development of microprocessor control and monitoring system ·圖形化表示設(shè)置值和實(shí)際值 Graphical representation of set point and actual value ·溫度以℃形式數(shù)顯 Digital display of set point and actual value of temperature in℃? ·手動(dòng)和自動(dòng)工作模式 Manual and automatic operation ·故障自我診斷 Fault diagnostic system |
控制器 Control unit | 7英寸進(jìn)口彩色觸摸屏控制器(西門子) 7 inch imported color touchpanel ·圖形 LCD 顯示器 Graphics color LCD-display ·顯示分辨率VGA Display with VGA resolution ·操作由觸摸功能符號(hào)執(zhí)行 Operation by touching function symbols ·菜單引導(dǎo),文字顯示清晰,有趨勢(shì)功能 Menu-guided, clear text display, trend function ·方便編制各個(gè)試驗(yàn)程序 Easy programming of individual test programmes ·密碼保護(hù)功能 Password protection ·報(bào)警系統(tǒng)給出相關(guān)工作時(shí)間有關(guān)部件的故障信息。 Alarm system, giving information about combined working hours, number of switching events of a particular component and its failures ? |
安全保護(hù)系統(tǒng) Safety protection system | ·工作室:超溫報(bào)警保護(hù)、超壓保護(hù) Test chamber: over temperature, over pressure protection ·電器:總電源相序和缺相保護(hù)、漏電保護(hù)、負(fù)載電路保護(hù) Electrical compartment:phase sequence and lack of phase protection, electric leakage and overload protection ·加熱器:短路保護(hù)、電路系統(tǒng)過載保護(hù)、控制系統(tǒng)過載保護(hù)、超溫保護(hù) Heater: short and overload protection, control system overload protection, over temperature protection ·制冷壓縮機(jī):過熱、過流、缺油保護(hù) Refrigeration unit: over temperature and overcurrent protection, oil shortage protection ·具有故障報(bào)警和指示燈提示功能 With fault alarm and indicator lights function |
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▲濕度控制性能參數(shù)Characteristic values for humidity?control
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調(diào)節(jié)原理 Conditioning principal | ·進(jìn)氣通過冷干機(jī)除濕 Dehumidification by a cold dryer ·干氣和濕氣混合法 Dry and wet gas mixing method ·干濕氣路分開控制,通過電磁閥切換控制艙內(nèi)濕度 Through the solenoid valve control cabin humidity |
控制模式 Operation modes | P.I.D自動(dòng)調(diào)節(jié) P.I.Dautomatic control |
濕度范圍 Humidity?range | 30%~80% R.H.(at 20-30℃) |
濕度波動(dòng)度 Humidity?deviation in time | ±2% R.H.?(at 20-30℃) |
溫濕度傳感器 Sensirion | E+E |
·自動(dòng)補(bǔ)水裝置 Automatic water refill |
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▲供氣單元Gas filling system
壓縮機(jī) Compressor? | GAST無油壓縮機(jī),最大可達(dá)6kg壓力 Oilfree, maximum 6kg pressure |
過濾程序 Rinsing procedure | 兩道過濾裝置,活性炭過濾和膜過濾器,保證供氣品質(zhì) Two?filter device, activated carbon filtration and membrane filtration, to ensure the quality of gas supply |
質(zhì)量流量計(jì) Mass flow meter | 采用電子流量計(jì),顯示精度0.5 Glass rotor flowmeter,Display accuracy 0.5 |
空氣置換率 Air displacement rate | 0.2-2次/h |
本底濃度控制 Background concentration control | 甲醛Formaldehyde≤0.006?mg/m3 |
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▲產(chǎn)品結(jié)構(gòu)圖?Product Structure Drawing
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▲設(shè)備工作環(huán)境 Equipment running environment:
環(huán)境條件 Environmental condition:
a) ?溫度: ???? ???Temperature: ? | 15~28℃; |
b) 大氣壓: ???Atmospheric pressure | 86~106kPa; |
c)周圍無強(qiáng)烈振動(dòng); | There is no strong vibration around; |
d)周圍無強(qiáng)烈磁場(chǎng)影響; | There is no strong magnetic field around it; |
e)周圍無高濃度有機(jī)物釋放源: | There is no high concentration organic release source around |
d)環(huán)境甲醛≤0.08?mg/m3 | Formaldehyde≤0.08?mg/m3 |
供電條件 : Power supply condition: | 電壓:220/380V±4%,頻率:50±0.5Hz ,電流:不小于 16A ; Voltage: 220/380V±4%,Frequency: 50±0.5Hz, Current: no less than 16A; |
供水條件: Water supply condition: | 水溫不高于30℃的蒸餾水; Distilled water of no more than 30℃; |
場(chǎng)地要求: Site requirements: | W150cm*D200cm*H250cm; |
總重量: Total weight: | 約600KG; |
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▲生產(chǎn)和安裝調(diào)試檢驗(yàn)標(biāo)準(zhǔn) Inspection standard of production and installation
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1、GB 18580-2017《室內(nèi)裝飾裝修材料 人造板及其制品中甲醛釋放限量》
2、ISO 16000-9-2006 建筑產(chǎn)品和家具釋放揮發(fā)性有機(jī)化合物的測(cè)定
3、ASTM D6007-2 Standard Test Method for Determining Formaldehyde Concentration in Air from Wood Products Using a Small Scale Chamber
4、BS EN717-1 Formaldehyde emission by the chamber method
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▲主要配件清單List of main parts
序號(hào) | 配件名稱 | 型號(hào)規(guī)格 | 品牌 | 數(shù)量 |
1 | 彩色觸摸屏 | 7英寸 | 西門子 | 1套 |
2 | PLC及控制器 | 200smart | 西門子 | 1套 |
3 | 溫濕度傳感器 | E+E | 1個(gè) | |
4 | PT100 | 昆侖中大 | 2根 | |
5 | 循環(huán)風(fēng)機(jī) | 5IK120A-S | 天力 | 1個(gè) |
6 | 電氣控制元器件 | 施耐德 | 1套 | |
7 | 電磁閥(常開、常閉) | SMC | 1套 | |
8 | 空氣壓縮機(jī) | 370W | GAST | 1個(gè) |
9 | 過濾系統(tǒng) | 3M | 1套 | |
10 | 制冷壓縮機(jī) | 法國泰康 | 1個(gè) | |
11 | 冷干除濕機(jī) | 毓毅定制 | 1套 | |
12 | 循環(huán)水泵 | 德國威樂 | 1套 | |
13 | 膨脹閥 | TX2 | 丹佛斯 | 1套 |
14 | 壓控開關(guān) | KP15 | 丹佛斯 | 1個(gè) |
15 | 風(fēng)冷冷凝器 | 毓毅定制 | 1個(gè) |
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